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| Areas of Energy Conservation in Agricultural
Lift Irrigation Pumps |
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One of the largest single users of energy is agriculture,
and within this field, the energy used for irrigation is quite
significant. Approximate estimates indicate that ground water
pumping requires more than 16x109 kwh of electricity and about
2,000 million liters of diesel oil annually.
The requirement of energy for pumping groundwater, can be
reduced if the power for this purpose is used most efficiently,
which implies designing an efficient well assembly and having
an efficient pumping unit and using the pumped water in the
most efficient manner in the field. A preliminary analysis
of energy used in irrigation suggests that 30 to 50 per cent
of the total energy used could be saved through improved technology.
i.e. more efficient valves pumps, proper design and construction
of well and by better use of the water that is applied. Improper
selection of pump, prime mover and well assembly, inadequate
maintenance and faulty operation of the unit and other factors
also contribute to the low efficiency of the system.
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| Causes of Low Efficiencies |
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| Undersized Pipes |
If pipes of smaller diameter are used, the initial cost
will be less but the frictional head loss and the operational
cost will be more. On the other hand, if pipes of larger diameter
are used, the initial cost will be more but the frictional
head loss and thereby the operational cost will be less. The
optimum diameter of the pipe will have minimum total cost
i.e. the initial and the operational cost. The farmers, while
selecting the pipe size, give consideration to the initial
cost only without bothering about the extra operational cost
which they have to pay every year by way of increased energy
bill. It is a general practice that with 100x100 mm pump,
the suction and delivery pipes of 100 mm diameter are used.
The velocities in the suction and delivery pipes should generally
be lower than that at the entry and exit of the pump. |
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| High Delivery Point |
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Large number of pumping units have extra-ordinary high delivery
point. This is especially true for diesel units. Excessive
height of delivery pipe causes extra energy consumption.
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| Poor Fittings |
The fittings provided by most of the farmers are very poor
resulting in large losses and leakage. Head losses in a poor
quality foot valves are high. Similarly the head loss in the
sharp bends are also high. The farmers are mostly ignorant
about the operational quality of the components. |
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| Inefficient Pumps |
Field study has indicated that average efficiency of the
pumps operated by electric Motors is 47% and about two third
of the pumps are operating at efficiencies less than 50%.
Similarly the average efficiency of the pumps with diesel
engines is 56% and more than half have efficiency less than
60%. Some of the pumps are operating at efficiencies less
than the optimum efficiency because the units are not operating
in the high efficiency range of Q and H. This is due to improper
selection of pumps and mismatching prime movers and due to
inferior quality of the pumps being marketed. The selection
of the pumps should be governed by the characteristic curves
i.e. the efficiencies in the various ranges of Q and H valves.
At the normal operating condition, the efficiency should be
maximum. |
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| Faulty Prime Movers |
The prime movers of the pumps should be of proper size.
Generally farmers go in for higher capacity motors and diesel
engines. Generally the foundations and the belt transmissions
are in poor shape. The farmers should be properly guided to
choose the suitable sized prime mover, provide proper foundation
and belt transmission, and to select the pump so as to take
advantage of high efficiency of the pump. |
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